Case Studies of Technical and Economic Benefits of 100 Amp Active Harmonic Filter at Petro Ayman Sharif Company
Honam Part Energy installed a 100 Amp Active Harmonic Filter device and significantly improved the power quality at Petro Ayman Sharif. This project reduced harmonic distortion in the power grid. The stability of production operations was enhanced by this measure. The results showed that this technology has high technical and economic value and that investment in it is justified. The experience of this project provided a model for other industrial units in the region.
Introduction to Petro Ayman Sharif Company
Petro Ayman Sharif operates in the Charmshahr Varamin Complex and has an area of ۹,۶۰۰ square meters. The complex includes 4 process sheds of 2,000 square meters and a storage capacity of 4,500 tons. A 300-ton all-steel reactor with the Complete mix process is used in it. The daily loading of 4,400 tons of product demonstrates the company’s high operational capacity. Advanced electrical equipment has strengthened the company’s position in the oil and gas industry.
Power quality challenges in the production and loading sectors were causing serious problems. High harmonics were putting a lot of strain on the equipment. These issues led Petro Ayman Sharif to use active harmonic filters.
Introduction to Honam Part Energy
Honam Part Energy offers innovative solutions for optimizing electrical networks. The company’s specialists have designed active harmonic filter systems that reduce harmonics. Honam’s specialized consulting identifies customers’ industrial needs well.
Honam’s services include post-installation support and personnel training. This approach has won the trust of customers. The long-term cooperation with Petro Ayman Sharif is the result of this trust. Success in similar projects has increased Honam’s reputation in the industry.
Introducing the MYeBOX measuring device
MYeBOX is a portable analyzer that analyzes electrical parameters in single-phase, two-phase or three-phase networks. The connected application displays live values. The device settings are made easier with this application.
The MYeBOX 1500 model records residual currents and power quality parameters according to the EN 50160 standard. Remote connection enables data analysis without physical presence. The touch screen makes it easier for users to work with the device.
Load, compensation and network results
Load, Compensation, and Network Results
| Power Data | L1 | L2 | L3 |
|---|---|---|---|
| Voltage | 229V | 220V | 227V |
| Current | 126A | 111A | 143A |
| Current THD | ۵.۹% | ۵.۳% | ۴.۹% |
| Imbalance Degree | ۱% | ۱.۱% | ۱.۹% |
| Power Factor | ۰.۹۲۵ | ۰.۹۳۳ | ۰.۹۴۷ |
Network-side data
| Load Data | L1 | L2 | L3 |
|---|---|---|---|
| Current | 133A | 148A | 145A |
| Current THD | ۶۲.۴% | ۳۳.۴% | ۳۲% |
| Imbalance Degree | ۴.۷% | ۰% | ۴.۷% |
| Power Factor | ۰.۹۵۶ | ۰.۹۷۱ | ۰.۹۶۶ |
Load side data
| Compensation Data | L1 | L2 | L3 | N Phase |
|---|---|---|---|---|
| Module Current | 82A | 33A | 31A | 76A |
Active Harmonic Filter Compensation
Technical Analysis and Benefits
The 100A active harmonic filter reduced the current THD from 62.4% to 5.9%. The power factor improved from 0.925 to 0.966. These changes protected the equipment from distortion damage. The network stability was enhanced with this technology. The load imbalance was reduced from 4.7% to 1.9% and the neutral current was minimized. The equipment efficiency increased and production stops were reduced.
The life of transformers and motors increased with the reduction of harmonics. The maintenance costs were reduced. Petro Ayman Sharif continued its daily activities with greater reliability. The coordination between equipment and production processes improved.
Financial Analysis and Benefits
The reduction of harmonics and the improvement of the power factor saved 150 million riyals in annual energy consumption. The capacity of generators increased by 20% and brought 300 million riyals in added value. These savings were achieved by reducing energy losses.
The project provided a rapid return on investment for Petro Ayman Sharif. Higher productivity and reduced operating costs strengthened the company in the industry’s competitiveness. It also enabled planning for future expansions.
Overall Conclusion
Honam Part Energy improved power quality at Petro Ayman Sharif. Costs were reduced by installing an active harmonic filter. The project confirmed the effectiveness of modern technologies. It provided a model for other industries. The successful cooperation of the two companies demonstrated the importance of investing in electrical infrastructure.
Technologies such as the active harmonic filter solved long-standing industry challenges. Petro Ayman Sharif achieved sustainable and economical production. New standards were defined in the region.
